bubble guard sheet

Bubble Guard Sheet

Bubble Guard Sheet & Board has triple layers of virgin polypropylene sheets with plain layers on either sides and a middle core layer having thermoformed bubbles/cones. These bubbles/cones are welded together with specialized technique to get a strong, rigid and composite structure which offers remarkable mechanical strength/properties.

Made from eco-friendly polypropylene, Bubble Guard Sheet (or BubbleBoard) is made with a special bubble structure to provide high stiffness and rigidity with bi-directional strength not seen in other products such as flute. The face is extremely flat and smooth and has an excellent white point.

The product has many applications, and can be extensively used as an alternative to flute and Foam PVC. The product is now produced in China under stricter quality control and can now be printed both sides.  To quote a regular user of this product “It is one of the best stay flat products we have ever used”. It is ideal for flatbed digital printing, resulting in amazing quality finishes at a cost-effective price point.


1Storage bins/ boxes/ crates for inter-departmental material handling
2Returnable/ reusable transportation & transit boxes for components, parts, sub-assemblies, outsourced parts, semi-finished parts, packing materials, dies etc
3Foldable and collapsible boxes
4Boxes for Pharma kits, electronic kits, instruments, sample kits, tool kits, etc
5Substitute for wooden packaging, boxes
6Particle boards, internal partitions/ separators/ liners
7Cushioning paddings for sheet glass, heavy equipment, support paddings
8In-house or transit and storage pallets
9Paddings for suiting/ shirting/ dress material wrappings and yam packaging
10Thermoformed articles, die-punched industrial components
Sr.No.Consumer Packaging
1High values consumer boxes like blankets and consumer items
2Export worthy packaging for high value items
3Fruits, vegetables and flowers packing
4Household applications, ceramic products
5Gift packaging, value added packaging


Characteristics and Main Advantages:

1Extremely light in weight against foam board, wood
2Smooth and plain flat surface on either sides
3Available in various attractive colours, which offers high aesthetic value
4Excellent printability and lamination
5Equal strength in both directions
6High and uniform contact area offered due to bubbles/ coned structure
7High compression strength
8Reusable for multiple transits or storage for longer time to protect goods
9High impact strength
10Excellent shock absorption and cushioning because of the bubbles
11Excellent substitute for fluted board, foam boards, wood, steel, particle board etc.
12Impermeable to moisture and water, thereby no deterioration of strength and structure of material
13Can be cut, creased, die-cut, heat welded and ultrasonically welded
14No special technique/ equipment/ tools required for conversion
15Strong and durable, which offers high strength : weight ratio
17Recyclable (being thermoplastic) for other usages or processed without major degradation
18High resale value
19Saves cost and energy
20Bubbles don’t burst/ rupture and hence don’t affect performance
21Specialty laminates available for specific end uses, viz. Printed/Plain PP Films, Non-woven PP Fabrics, Woven PP Fabrics, EPE Foam, Metallized PP Film, PP Coated Aluminium Foil, Barrier Films, PP Coated Paper/ Carpets/ Fabrics, etc.
22Offers 2 layers and 1 layer, besides the normal 3 layers
23Resistance to most chemical agents
24Termite and insect proof
26Special grades offered, e.g. UV Grade, Antistatic Grade, and Fire Retardant Grade